The blow-fill-seal equipment market is anticipated to grow at a Compound Annual Growth Rate (CAGR) of 5.9% between 2022 and 2028. The expansion of this market is driven by the increasing demand for blow-fill-seal equipment across various industries, particularly in the packaging sector.
The pharmaceutical industry plays a significant role in driving the demand for blow-fill-seal equipment. This equipment is used for packaging vials, bottles, prefilled syringes, and ampoules, and it meets the need for aseptic packaging in the pharmaceutical sector. The ability of blow-fill-seal equipment to package formulated drugs in a clean and contaminant-free environment, without human interaction, enhances product safety and drives its adoption in the industry. The pharmaceutical sector is expected to account for a major share of the blow-fill-seal equipment market, with a potential share of up to 90%.
The market for blow-fill-seal equipment is also influenced by the packaging requirements of ointments, gels, and various food products, including soft drinks and milk items, as well as liquid-filled containers. However, the pharmaceutical industry remains a dominant factor in this market.
Blow-fill-seal technology is considered environmentally friendly for packaging biological products due to its aseptic nature, high level of automation, and minimal production faults. The pharmaceutical industry’s demand for efficient drug packaging, including reduced batch sizes, faster time-to-market, and decreased waste of Active Pharmaceutical Ingredients (API), further drives the market for blow-fill-seal equipment.
Plastic containers are expected to dominate the global blow-fill-seal equipment market due to the risks associated with using glass vials and syringes. The potential for glass fragments to enter the patient’s body or glass packaging to break during production or transit supports the demand for plastic containers produced using blow-fill-seal technology.
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Moreover, the pharmaceutical sector is exploring alternative packaging forms, such as polymer containers, that offer a wide range of designs similar to blow-fill-seal packaging. These alternatives help overcome packaging limitations like delamination and breakage. The acceptance of blow-fill-seal equipment and technologies by regulatory bodies such as the FDA, EMEA, and USP further accelerates the expansion of the global blow-fill-seal equipment market.
“The Food and Drug Administration’s (FDA’s) has characterized blow-fill-seal technology as an advanced aseptic processing machine. Government and regulatory bodies’ positive nod to BFS technology in the packaging of liquid products is a critical factor driving the blow-fill-seal equipment market, globally. However, high initial set up cost including operator training, establishing technology-specific quality systems, allocation of validation resources is projected to restrict the sales of blow-fill-seal equipment in the global market”, Lead Analyst, Packaging Industry, Future Market Insights
Competitive Landscape
Leading players operating in global blow-fill-seal equipment market are investing extensively in research and development activities for developing new products to gain competitive edge. They are also collaborating with leading healthcare & pharmaceutical and food & beverage companies to create lucrative revenues.
As per FMI, the BFS equipment market is consolidated with Rommelag, dominating the global market, holding nearly 90% of the market share. In 2021, top 5 companies held over 9% of global market share
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For instance,
- In December 2021, Woodstock Sterile Solutions, a leading blow-fill-seal (BFS) contract development and manufacturing organization, announced a patent for a cold BFS packaging and system process in the U.S. This will help in minimizing the temperature impact on thermally sensitive molecules, such as biologics, throughout the BFS manufacturing process
Key Players:
- Rommelag Kunststoff- Maschinen Vertriebsgesellschaft GmbH
- Hunan CHINASUN Pharmaceutical Machinery Co. Ltd.
- Bosch Packaging Technology GmbH
- Weiler Engineering Inc.
- Brevetti Angela S.R.L.
- Marchesini Group S.p.A.
Reginal Analysis:
In China, the demand for blow-fill-seal equipment is increasing due to the expansion of the pharmaceutical industry and the need for safe and innovative packaging. China has a significant presence in the global pharmaceutical industry, with a large number of regulated drugs and active pharmaceutical ingredient facilities. As the development and adoption of liquid drugs grow, there is a greater requirement for safe and aseptic packaging, which drives the demand for blow-fill-seal equipment. Key players are targeting the Chinese market to capitalize on the increasing production of pharmaceutical drugs.
In India, the blow-fill-seal equipment market is expected to be highly lucrative. The growth is attributed to the development of the packaging industry, driven by increased consumer awareness regarding the packaging of food and drug products, especially after the COVID-19 outbreak. The growing production of pharmaceutical drugs and the transportation of vaccines further contribute to the demand for blow-fill-seal equipment. Additionally, the increasing consumption of soft drinks and milk products in the country fuels market growth. However, high costs and complex operating standards may hinder sales in India. Nevertheless, with favorable government initiatives and the adoption of innovative pharmaceutical packaging, the demand for blow-fill-seal equipment is expected to increase.
In the United States, the blow-fill-seal equipment market holds the largest share in North America. The demand for this equipment is driven by its application in the pharmaceutical industry. The presence of leading companies in the country and their extensive adoption of blow-fill-seal technology for single-dose packaging contribute to market growth. The increasing demand for aseptic and advanced packaging for liquid drugs, as well as the need to improve product efficiency, fuels the demand for blow-fill-seal equipment. Key players in the U.S. market are expanding their product portfolios to generate profitable revenues. For example, Weiler Engineering, Inc. launched a next-generation blow-fill-seal machine to cater to the low-output production of pharmaceutical products using advanced aseptic technology.
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Blow-Fill-Seal Equipment Market By Category
Production Capacity:
- Up to 5,000 containers/hr.
- 5,000-10,000 containers/hr.
- Above 10,000 containers/hr.
Product Type:
- Bottles
- Ampoules
- Vials
- Prefilled Syringes & Injectable
End-Use Industry:
- Pharmaceuticals
- Food & Beverage
- Cosmetics & Personal Care
- Others
Region:
- North America
- Latin America
- Western Europe
- Eastern Europe
- Asia Pacific excluding Japan (APEJ)
- Middle East & Africa
About FMI
Future Market Insights, Inc. (ESOMAR certified, Stevie Award – recipient market research organization and a member of Greater New York Chamber of Commerce) provides in-depth insights into governing factors elevating the demand in the market. It discloses opportunities that will favor the market growth in various segments on the basis of Source, Application, Sales Channel and End Use over the next 10-years.
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