The global corrugated mailers market is set for significant growth, with projections estimating an increase from USD 3.6 billion in 2022 to USD 7.1 billion by 2032. This growth trajectory is driven by a CAGR of 7.0% throughout the forecast period. The rising adoption of corrugated mailers across various sectors—including residential, commercial, and institutional industries—plays a key role in this market expansion.
Corrugated mailers are lightweight, durable packaging solutions that provide excellent strength and adhesion, making them a popular choice for numerous end-use industries. Their versatility and eco-friendly attributes have made them increasingly favored by businesses and consumers alike, particularly in the growing e-commerce sector.
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The demand for corrugated mailers is also fueled by a rising global sentiment against plastic packaging and its environmental impact. Consumers and businesses are turning to sustainable alternatives, with corrugated mailers becoming a go-to choice due to their recyclability and eco-conscious appeal.
Furthermore, the expansion of global courier and postal services—such as DHL, FedEx, and others—has significantly contributed to the demand for corrugated mailers. The rising volume of cross-border transactions and population migration toward urban areas is accelerating this demand, particularly in regions with booming e-commerce markets.
Trends such as enhancing customer retention through improved packaging aesthetics, as well as incorporating minimalist yet strong printing on corrugated mailers, are further driving market growth. These packaging solutions are also ideal for safely transporting fragile items, including electronics, ceramics, and glassware, thus supporting their widespread use in the delivery of delicate consumer goods.
E-commerce platforms, as well as postal and mail service providers, are continuously searching for impactful packaging products that could lower overall package prices and have eye-catching features along with ensuring the protection of goods till delivery. As a result, they are adopting corrugated mailers.
The expansion of the corrugated mailers market is projected to be fuelled by the increase in demand for packaging solutions across several end-use industries. The reason behind the growing popularity of corrugated mailers is benefits including low cost and supreme protection, which are having a direct positive impact on sales.
Key Takeaways from Corrugated Mailers Market
- Based on product type, the C-flute is estimated to create an incremental opportunity of USD 1.3 Bn between 2022 and 2032.
- By end use, the commercial segment is expected to expand 1.6 times over the upcoming decade.
- South Asia is anticipated to emerge as the fastest-growing corrugated mailers market owing to rising demand from institutional and commercial sectors.
- With growing demand for packaging solutions made up of sustainable raw materials, North America will hold a substantial share of the global market through 2032.
- China’s corrugated mailers market is expected to create an incremental opportunity of USD 616 Mn by 2032.
“The remarkable shift in consumer buying patterns resulting in adoption of online shopping is expected to boost the sales of packaging solutions such as corrugated mailers that are compatible with the e-commerce industry and made of sustainable materials,” – says an FMI analyst
Trends of Biodegradability to Drive the Sales of Corrugated Mailers
Growing environmental concerns and implementation of stringent regulations are prompting packaging giants and end-use industries to shift towards biodegradable packaging solutions. The biodegradable packaging solutions are free from any toxicity, do not harm the environment in any way, and degrade automatically without any effort.
On the back of these factors, the demand for biodegradable packaging is rising among the end-use industries which drives the demand for corrugated mailers as they possess the biodegradability feature.
In addition, corrugated mailers that are biodegradable require fewer resources and lower production costs. Unlike fossil-based materials, paper leaves a lesser impact on the environment and is known to have a lower carbon footprint when compared to conventional packaging materials such as plastics, glass, and metals. Thus, these rigid paper containers help in reducing the carbon footprint.
Key Players
Smurfit Kappa Group plc; Pregis LLC; Mondi plc; DS Smith plc; Box Market; WestRock Company; International Paper Company; GWP Group; Accurate Box Company, Inc.; VSL Packaging Company USA; PakFactory; Shanghai DE Printed Box; Northwest Paper Box; U-Pack
Corrugated Mailers Industry by Category
By Product Type:
- C Flute
- B Flute
- E Flute
- F Flute
- Others (N Flute, A Flute)
By Wall Type:
- Single Wall
- Double Wall
- Triple Wall
By End Use:
- Commercial
- Institutional
- Household
By Region:
- North America
- Latin America
- Europe
- South Asia
- East Asia
- Middle East & Africa
- Oceania
About Future Market Insights (FMI)
Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 400 analysts worldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.
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