Versatile Solutions for Modern Packaging: The Role of Thin-Wall Plastic Containers Across Food, Beverage, and Personal Care Industries

The global thin-wall plastic container is witnessing remarkable growth driven by its versatility and efficiency in various sectors including food, beverage, pharmaceuticals, and personal care. Valued at US$ 35,735 million in 2024, the thin wall container market is projected to reach US$ 54,315 million by 2034, reflecting a steady CAGR of 4.8% over the forecast period. These containers, with revenues of US$ 33,877 million in 2023 and an anticipated year-on-year growth of 5.2% in 2024, cater extensively to the packaging needs of food items, snacks, dairy products, and beverages, owing to their ease of handling and adaptability to various product shapes and sizes.

Thin wall plastic containers offer several advantages over alternatives, notably their lightweight construction and material efficiency. They align well with the modern ‘on-the-go’ food trend, being cost-effective and easy to transport. Moreover, they find applications in pharmaceuticals and personal care where lightweight yet durable packaging is paramount, promising reduced material and shipping costs while maintaining product integrity.

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Growth Drivers:

  1. Sustainable Packaging Demands: Increasing awareness and demand for sustainable packaging solutions drive the growth of thin-wall plastic containers as they are lightweight and contribute to reducing overall packaging material consumption.
  2. E-commerce Expansion: The growth of online shopping and home delivery services boosts the demand for lightweight and durable packaging, positioning thin wall plastic containers as a preferred choice for efficient and secure transportation of goods.
  3. Advancements in Material Technology: Continuous developments in polymer technology and the introduction of new materials enhance the strength, flexibility, and barrier properties of thin-walled plastic containers, expanding their application in various industries.
  4. Urbanization and Changing Lifestyles: The global shift toward urban living and evolving consumer lifestyles increase the demand for convenient and portable packaging solutions, favoring the adoption of thin-wall plastic containers in food and beverage.
  5. Cost Efficiency and Production Speed: Manufacturers benefit from the cost-effectiveness and rapid production capabilities of thin-wall plastic container manufacturing processes, driving growth by meeting the increasing demand for efficient and economical packaging solutions.

 Innovations:

  1. Barrier Coatings: Innovative barrier coatings and layers applied to thin wall plastic containers enhance their resistance to oxygen, moisture, and other external factors, extending the shelf life of packaged products.
  2. Smart Packaging Solutions: Integration of smart features, such as RFID tags and QR codes, into thin wall plastic containers, provides real-time tracking, traceability, and improved supply chain management for both manufacturers and consumers.
  3. Microwaveable and Ovenable Containers: Introduction of thin wall plastic containers designed for microwave and oven use, offering convenience and versatility in heating or cooking pre-packaged meals, contributing to the growing trend of ready-to-eat products.
  4. Biodegradable and Compostable Options: Innovations in eco-friendly materials result in the development of biodegradable and compostable thin-wall plastic containers, addressing environmental concerns and meeting the demand for sustainable packaging solutions.
  5. Customized and Lightweight Designs: Advanced manufacturing technologies allow for the creation of customized and intricate designs in thin-wall plastic containers, catering to brand-specific requirements and consumer preferences while maintaining lightweight properties for reduced environmental impact.

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Key Players

  1. Dahl-Tech, Inc (U.S.)
  2. Us Pack Group (U.S.)
  3. Dash Packaging Inc (U.S.)
  4. Canyon Plastics Inc (U.S.)
  5. MJS Packaging (U.S.)
  6. Berry Global Inc.(U.S.)
  7. Graham Packaging Company (U.S.)
  8. Alpack Plastics (U.S.)
  9. Plastipak Holdings, Inc (U.S.)
  10. Indorama Ventures Public Company Limited (Thailand)
  11. Kaufman Container (U.S.)
  12. Amcor plc (Switzerland)
  13. Containers Plus (U.S.)
  14. Green Bay Plastics (U.S.)
  15. Mai Animal Health (U.S.)
  16. Zauba technologies and Data service private limited (India)
  17. Inmark global holding LLC (U.S.)
  18. APEX Plastics (U.S.)

Counterfeit Products to Pose a Threat to the Global

Like other vertical industries, the thin wall plastic containers too is inundated by the overflow of counterfeit products. The influx of counterfeit products has been recognized as a core problem for the growth of the long run. These counterfeit products are of low quality and can severely harm the well-being of end users. Companies such as Amcor are looking for ways to address this issue while maintaining their originality in the process.

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 Segmentation:

Product Type:
Boxes & Bins
Trays
Cups
Lids
Thin Wall Pails
Bowls

Material Type:
Polypropylene (PP)
Polystyrene (PS)
Polyethylene (PE)
High-density Polyethylene (HDPE)
Low-density Polyethylene (LDPE)
Polyethylene Terephthalate (PET)

Manufacturing Technology:
Thermoformed
Vacuum Technology
Injection Molded Technology
Others

Region:
North America
Latin America
Eastern Europe
Western Europe
China
Middle East and Africa
Asia Pacific
Japan

Application:
Dairy Products
Frozen Foods
Fruits and Vegetables
Bakery and Confectionery
Juices and Soups
Meat, Seafood and Poultry
Ready-to-eat Meals
Pharmaceuticals
Personal Care and Cosmetics
Paints, Lubricants and Adhesives

Author

Ismail Sutaria (Lead Consultant, Packaging and Materials) has over 8 years of experience in market research and consulting in the packaging & materials industry. Ismail’s strength lies in identifying key challenges faced by the client and offering logical and actionable insights to equip the clients with strategic decision-making power.

Ismail has been an instrumental part of several transformational consulting assignments. His key skills include competitive benchmarking, opportunity assessment, macroeconomic analysis, and business transformation advisory. Ismail is an MBA holder in Marketing and has a Bachelor’s Degree in Mathematics.

About Future Market Insights (FMI)

Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer, Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 5000 analysts worldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.

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About the Author

Nikhil Kaitwade

Associate Vice President at Future Market Insights, Inc. has over a decade of experience in market research and business consulting. He has successfully delivered 1500+ client assignments, predominantly in Automotive, Chemicals, Industrial Equipment, Oil & Gas, and Service industries.
His core competency circles around developing research methodology, creating a unique analysis framework, statistical data models for pricing analysis, competition mapping, and market feasibility analysis. His expertise also extends wide and beyond analysis, advising clients on identifying growth potential in established and niche market segments, investment/divestment decisions, and market entry decision-making.
Nikhil holds an MBA degree in Marketing and IT and a Graduate in Mechanical Engineering. Nikhil has authored several publications and quoted in journals like EMS Now, EPR Magazine, and EE Times.

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