Thermoforming machines are industrial machines used to shape thermoplastic sheets or films into specific shapes and sizes through the application of heat and pressure. This process, known as thermoforming, is widely used in the packaging industry to produce various products such as trays, containers, blister packs, and other plastic packaging items. Thermoforming machines are also utilized in other industries for manufacturing items like automotive components, appliance parts, and consumer goods.
Thermoforming Machines Market size is likely to reach US$ 1,463.9 Mn by 2033 and expand at a CAGR of 4.3% from 2023 to 2033. Automated thermoforming machines are capable of packing products into rigid or flexible packaging. They are extensively used for performing the molding and sealing process of containers.
Anticipated for the worldwide market is a notable upsurge in demand for thermoformed packaging solutions. This heightened demand is primarily driven by the increasing requirement for efficiently packaged products in the food and pharmaceutical sectors. With these factors in play, the market is expected to witness remarkable growth, estimated to reach 1.5 times its present value during the forecast period.
These machines use heat and vacuum to form a 3D shape of the packaging material. Modern thermoforming machines process plastics through software programs, control systems, heating elements, mold sections, and cooling & loading systems.
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Key features and functions of thermoforming machines:
- Heating Station:
- Thermoforming machines typically have a heating station where thermoplastic sheets are heated to a temperature where they become pliable for forming. This can involve infrared heaters, convection heaters, or other heating methods depending on the machine design.
- Forming Station:
- The forming station is where the heated thermoplastic sheet is molded into the desired shape. This station may use molds, vacuum forming, pressure forming, or a combination of these methods to achieve the desired product shape.
- Cooling Station:
- After forming, the plastic needs to be rapidly cooled and solidified. Thermoforming machines often include a cooling station or system, which can involve air or water cooling, to ensure the formed product retains its shape.
- Material Feeding System:
- Thermoforming machines have mechanisms for feeding thermoplastic sheets into the heating and forming stations. These systems can handle rolls or sheets of various sizes and thicknesses.
- Mold or Tooling Systems:
- Thermoforming machines use molds or tooling to shape the plastic. These molds can be custom-designed for specific products and are an integral part of the forming process.
Market Trends
The growing adoption of thermoformed plastics as a substitute for metal through the heavy gauge process is poised to significantly impact diverse industries in the coming decade. This trend is expected to extend its reach across various sectors, including medical devices, transportation, kiosks, aerospace, and industrial equipment.
Thermoforming machines find extensive application in the cosmetics industry, particularly for packaging personal care and cosmetics items in the form of tubes or sachets. Given the delicate nature of cosmetic products, thermoformed packaging serves as a protective solution, ensuring extended shelf life and enhancing the overall visual appeal of these items.
Increased awareness regarding health and hygiene have resulted in the high demand for pharmaceutical products such as disinfectants packed in thermoformed packaging. Leading pharmaceutical companies have started offering gels, lotions, and creams in this type of packaging to keep up with surging demand from modern-day consumer bases.
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Key Players:
- UltraSource LLC
- Rollstock Inc.
- Climatic USA
- Shandong Xiaokang Machinery Co. Ltd
- Hualian Machinery
- Lumar Idéal II Inc.
- FL TÈCNICS ÍNDEX, S.L.
- Utien Pack Co Ltd.
- SIA SCANDIVAC
- Mespack
- MAAC Machinery Co. Inc.
- Zhucheng Yide Machinery Co. Ltd.
- GN Thermoforming Equipment
- WM Thermoforming Machines SA
- SencorpWhite Inc.
Some of the latest industry developments are:
- In December 2021, Paxiom Group announced opening a 50,000 sq. foot facility in Las Vegas as part of the company’s expansion plans.
- In March 2021, GN Thermoforming announced that Brown Machine Group (BMG) acquired 100% of its shares. BMG’s thermoformed products would provide better access to global customers in the food packaging industry.
Segmentation:
By Operating Type:
- Manual
- Semi-automatic
- Automatic
By Orientation:
- Horizontal
- Vertical
By Application:
- Food
- Pharmaceutical
- Cosmetics & Personal Care
- Electrical & Electronics
- Others (Chemicals, etc.)
By Region:
- North America
- Latin America
- Europe
- East Asia
- South Asia
- Oceania
- Middle East & Africa (MEA)
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