Corrugated Mailers Industry: A Thriving Future with 7.0% CAGR by 2032

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The global market for corrugated mailers is predicted to be worth US$ 3.6 billion in 2022 and to grow at a CAGR of 7.0% to US$ 7.1 billion by 2032. With the top 5 companies predicted to control between 20 and 25 percent of the industry by the end of 2022, sales of corrugated mailers are predicted to increase.

According to the product type, the C flute sector is anticipated to dominate the global market over the course of the forecast period and generate an additional potential of US$ 1.1 billion by the end of 2032. By wall type, it is anticipated that the double wall segment will account for about 48% of market value by the end of 2022.

FMI projects that sales of corrugated mailers would increase rapidly throughout the projection period due to increasing demand from a variety of end-use industries, producing an absolute incremental growth opportunity of US$ 3.7 billion.

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For shipping tiny and fragile objects, corrugated mailers are a lightweight, affordable, and adaptable packing option utilized in a variety of sectors. Due to their strength and small weight, these mailers help save shipping expenses.

Small and delicate things should be shipped with extreme caution as there is a high likelihood that they may be broken, damaged, or returned. Companies utilize corrugated mailers to ensure that these goods arrive at their destination securely.

key trends for global corrugated mailers market

The global corrugated mailers market is evolving rapidly, driven by changing consumer preferences, technological advancements, and sustainability concerns. Here are some key trends shaping the industry:

  1. E-commerce Boom: The surge in online shopping, particularly accelerated by the COVID-19 pandemic, has significantly increased the demand for corrugated mailers as they are commonly used for shipping products purchased online.
  2. Customization: Consumers are increasingly looking for personalized packaging experiences. Corrugated mailers are being customized with brand-specific designs and messaging to enhance the unboxing experience.
  3. Sustainability: Eco-friendly packaging solutions are gaining traction. Corrugated mailers, often made from recyclable materials, are considered more environmentally friendly than plastic alternatives, aligning with consumers’ sustainability preferences.
  4. E-commerce-Friendly Design: Corrugated mailers are being designed with features like easy-open tabs and tear strips to improve the consumer experience when unboxing products ordered online.
  5. Digital Printing: Technological advancements in digital printing are enabling high-quality, cost-effective, and on-demand printing for corrugated mailers. This facilitates shorter print runs and greater design flexibility.

Key Companies:

  • Smurfit Kappa Group plc
  • Pregis LLC
  • Mondi plc
  • DS Smith plc
  • Box Market
  • WestRock Company
  • International Paper Company
  • GWP Group
  • Accurate Box Company, Inc.
  • VSL Packaging Company USA
  • PakFactory
  • Shanghai DE Printed Box
  • Northwest Paper Box
  • U-Pack

Competitive Landscape

Key players operating in the market are focusing on increasing their sales and revenues by expanding their capabilities. They are adopting strategies such as new product launches, mergers, acquisitions, partnerships, facility expansions, and strengthening distribution channels to stay ahead of the competition. Some of the recent key developments by the leading players are as follows –

  • In May 2022, Smurfit Kappa Group, a global leader in the packaging industry, declared its innovation of sustainable and water-resistant paper for the boxes to remain intact even in humid conditions.
  • In June 2021, Mondi, a global leader in packaging and paper, increased the capacity for their paper-based MailerBAG range to further replace plastic packaging in eCommerce with an eco-friendly and recyclable solution made of renewable materials.
  • In August 2021, Mondi rolled out its range of sustainable corrugated packaging solutions for the online grocery market across Central Europe.

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Corrugated Mailers Industry by Category

By Product Type:

  • C Flute
  • B Flute
  • E Flute
  • F Flute
  • Others (N Flute, A Flute)

By Wall Type:

  • Single Wall
  • Double Wall
  • Triple Wall

By End Use:

  • Commercial
  • Institutional
  • Household

By Region:

  • North America
  • Latin America
  • Europe
  • South Asia
  • East Asia
  • Middle East & Africa
  • Oceania

About Future Market Insights (FMI)

Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer, Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 5000 analysts worldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.

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About the Author

Nikhil Kaitwade

Associate Vice President at Future Market Insights, Inc. has over a decade of experience in market research and business consulting. He has successfully delivered 1500+ client assignments, predominantly in Automotive, Chemicals, Industrial Equipment, Oil & Gas, and Service industries.
His core competency circles around developing research methodology, creating a unique analysis framework, statistical data models for pricing analysis, competition mapping, and market feasibility analysis. His expertise also extends wide and beyond analysis, advising clients on identifying growth potential in established and niche market segments, investment/divestment decisions, and market entry decision-making.
Nikhil holds an MBA degree in Marketing and IT and a Graduate in Mechanical Engineering. Nikhil has authored several publications and quoted in journals like EMS Now, EPR Magazine, and EE Times.

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