Trends and Opportunities in the Phosphate Conversion Coatings Market: A 4.0% CAGR Journey to Reach US$ 2,359.6 Million by 2028

The Phosphate Conversion Coatings Market is experiencing significant growth in the automotive industry due to its ability to transform the metal surfaces of auto components into non-metallic crystalline surfaces. These coatings offer several advantages, including enhanced appearance, improved corrosion resistance, and the promotion of adhesion and lubrication. Automotive manufacturers are increasingly using phosphate conversion coatings to enhance the performance and durability of critical components such as car frames, engine mounts, and wheels.

Future Market Insights (FMI), Dubai: As per exhaustive research by FMI, the global phosphate conversion coatings market is poised to total US$ 1.86 Bn in 2022. Increasing adoption in the production of casing connections to enhance their sealing performance is fueling the demand for phosphate conversion coatings.

Phosphate conversion coatings transform the basis metal surface into a non-metallic crystalline surface. This enhances appearance, improves corrosion resistance, and promotes adhesion & lubrication. Hence, these coatings are extensively being used across the automotive industry to enhance auto components such as car frames, engine mounts, and wheels.

Consecutively, increasing demand for automotive vehicles across the countries such as the U.S., China, Germany, and India is projected to aid the growth of the market. On account of this, sales of phosphate conversion coatings are projected to reach a 4% CAGR, surpassing US$ 2.36 Billion over the forecast period between 2022 and 2028.

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Growing demand for the treatment of aluminum, zinc, and steel for creating a thin adhering layer as a foundation to subsequent painting and coatings across the building and construction industry is further driving the growth in the market. This has assisted the market to exhibit 4% year-over-year growth in 2021.

Based on product type, manganese phosphate conversion coatings are anticipated to emerge as the most preferred coating. As per FMI, the segment is poised to exhibit growth at 4.3% CAGR through 2028. Excellent oil retention and wear resistance properties for corrosion resistance and lubricity are factors facilitating the growth in the segment.

“Increasing research and development (R&D) activities for developing preventive measures to increase the life of the equipment using advance eco-friendly coating solutions across the chemical and oil & gas industries are favoring the growth in the market,” says a FMI analyst.

Key Takeaways from Phosphate Conversion Coatings Market Study

  • The U.S. market size is anticipated to total US$ 294.8 Mn, accounting for over 75.4% of the total market share by the end of 2022.
  • China is projected to emerge as a highly remunerative market, accounting for around 1/3th of the total phosphate conversion coatings sales between 2022 and 2028.
  • Germany is expected to exhibit steady growth across Europe, accounting for nearly 20.5% of the revenue share through 2028.
  • India is forecast to account for a significant share of the Asia Pacific market, owing to the increasing demand for automotive vehicles in the country.
  • Based on the end-use industry, the automotive segment is estimated to register the fastest growth in the market, accounting for more than 2% of sales by 2028.

Key Drivers

  • Increasing use of phosphate conversion coatings in underground pipelines, petrochemical equipment, and offshore rigs, owing to its excellent galling protection properties is propelling the demand across the oil & gas industry.
  • Growing usage of manganese phosphate conversion coatings to prevent metal-to-metal contact between moving parts of automotive vehicles is rising sales across the manganese segment.

Key Restraints

  • The increasing shift of customer preference towards eco-friendly solutions such as nano-ceramic conversion coatings is hampering the growth in the market.
  • Implementation of stringent regulations on toxic and heavy metals use across the U.S. and Germany is encouraging automakers to use phosphorus-free conversion coatings, which is hindering sales in the market.

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Competitive Landscape

Key manufacturers in the phosphate conversion coatings market are investing in strategic collaborations, mergers, and acquisitions to expand their production capacities. Also, some of the companies are focusing on developing and launching new phosphate conversion coatings to expand their product portfolio.

For instance,

  • In September 2020, PPG Industries, Inc, a global supplier of paints, coatings, and specialty materials announced showcasing its eco-friendly and high-performance coating products and technologies such as DESOTHANE® CA 9000 basecoat/clearcoat system, MASTER’S MARK™ ECO TOUCH™ interior latex coatings, ENVIROCRON® EXTREME PROTECTION EDGE powder coatings, and other to increase its market share.
  • In January 2018, BASF’s coatings division, a leading conversion coatings manufacturer announced acquiring a global supplier of surface treatment technologies Chemetall. The acquisition assisted the company to expand its surface treatment product portfolio and strengthen its customer base in the coating market

Some of the key players operating in the market profiled by FMI are:

  • Henkel AG & Co. KGaA
  • PPG Industries, Inc
  • The Sherwin-Williams Company
  • Axalta Coating Systems, LLC
  • Kansai Paint Co., Ltd.
  • Chemetall GmbH
  • Nihon Parkerizing Co., Ltd.
  • Keystone Corporation
  • Freiborne Industries, Inc.
  • Hubbard-Hall Inc.
  • Crest Industrial Chemicals, Inc.
  • Westchem Technologies Inc.

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More Valuable Insights on Phosphate Conversion Coatings Market

A new report published by FMI offers an in-depth analysis of the global phosphate conversion coatings market, uncovering vital dynamics accelerating the market growth over the assessment period. The survey also forecasts sales projections for the phosphate conversion coatings market with detailed segmentation:

By Product Type:

  • Manganese Phosphate Conversion Coating
  • Iron Phosphate Conversion Coating
  • Zinc Phosphate Conversion Coating

By Substrate:

  • Cast Iron
  • Steel
  • Others (Aluminum, Magnesium, Titanium)

By End-use Industry:

  • Automotive
  • Food & Beverages
  • Consumer Appliances
  • Others (Healthcare, Chemical/ Petrochemical, Aerospace, etc.)

About Future Market Insights, Inc.

Future Market Insights, Inc. (ESOMAR certified, Stevie Award – recipient market research organization, and a member of Greater New York Chamber of Commerce) provides in-depth insights into governing factors elevating the demand in the market. It discloses opportunities that will favor the market growth in various segments on the basis of Source, Application, Sales Channel, and End Use over the next 10 years.

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About the Author

Nikhil Kaitwade

Associate Vice President at Future Market Insights, Inc. has over a decade of experience in market research and business consulting. He has successfully delivered 1500+ client assignments, predominantly in Automotive, Chemicals, Industrial Equipment, Oil & Gas, and Service industries.
His core competency circles around developing research methodology, creating a unique analysis framework, statistical data models for pricing analysis, competition mapping, and market feasibility analysis. His expertise also extends wide and beyond analysis, advising clients on identifying growth potential in established and niche market segments, investment/divestment decisions, and market entry decision-making.
Nikhil holds an MBA degree in Marketing and IT and a Graduate in Mechanical Engineering. Nikhil has authored several publications and quoted in journals like EMS Now, EPR Magazine, and EE Times.

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